There are only two types of crowds when it comes to off-road enthusiasts. Either you are from the old school where steel cable is king, or your stand in new class with a preference for synthetic winch rope. Both types have their place in off-pavement adventures, and this guide will help you understand why. We’ll walk you through the synthetic vs steel winch cable debate, exploring the differences in durability, maintenance, and safety, and help you determine which is the best option for your needs.
Remember, if you’re an off-roader, getting stuck is not an “if” situation, it’s a “when.” We can’t always pick the best path over an obstacle, so inevitably, we (or someone in our crew) will have to pull out some winch line for a rescue. Winches are not always necessary, but they are helpful in many situations, serving as the backbone of any complicated off-road recovery operation.
Whether you're pulling your vehicle out of a tricky spot or helping a friend, the right winch cable makes all the difference. With decades of combined experience in off-road recovery, we've seen firsthand the pros and cons of both synthetic winch rope and steel winch cables.
Safety and Precaution in Winch Usage
First and foremost, before we unravel the proverbial drum, it’s critical to stress the importance of safety, precaution, and know-how during winch operation. Using a winch effectively and safely requires proper training and experience.
A winch is a powerful tool, and if not used correctly, it can cause costly damage, serious injury, or worse. Always follow the manufacturer's guidelines, wear appropriate protective gear, and ensure that bystanders are at a safe distance during winching operations.
Besides proper training, make sure the subject vehicle—namely, off-road SUVs and trail rigs—are properly outfitted with heavy-duty bumpers, appropriately-rated anchor points, and that the winch is properly mounted. Regularly inspect and maintain your winching equipment and recovery gear, and never exceed the rated capacity of your equipment.
What Is Synthetic Winch Cable?
Synthetic winch cable, also known as synthetic winch rope, is typically made from high-strength fibers like Dyneema or Spectra, a type of ultra-high-molecular-weight polyethylene. These materials contribute to a corded line that is not only strong, but also significantly lighter than its steel counterpart.
This makes synthetic winch cables easier to handle and safer in many situations, namely during recovery operations. Because of their composition makeup, synthetic winch cables don't rust or corrode, which is a huge plus in wet or humid environments. In fact, one of the key advantages of synthetic cables are their resistance to kinking and splintering—two common issues with steel.
Synthetic ropes are also highly flexible, allowing for easy spooling and reduced risk of injury during handling. These ropes will also carry less kinetic energy, and are less likely to snap back with dangerous force if they break. Regardless, winch operators should always use personal protective equipment like safety glass and gloves, and follow proper winching procedures to minimize risks.
It's important to know that these cables are susceptible to abrasion and UV damage. Regular inspection and maintenance—including washing off dirt and debris, and protecting the line from direct sunlight—are essential to prolong its life. Using a protective sleeve during pulls can help prevent abrasion, and storing the cable away from direct sunlight will minimize UV damage.
Synthetic Winch Rope Pros and Cons
Pros:
- Lightweight and easy to handle
- Easily repaired and floats on water
- Minimal risk of injury from broken strands
- Resistant to kinking and corrosion
- Designer appearance
Cons:
- Susceptible to abrasion, high heat, and UV damage
- Requires regular inspection and maintenance
- Limited pulling capacity past 150-degree angles
- Generally more expensive than comparable steel winch cables
- Market is full of cheaply-made knockoff products
What Is Steel Winch Cable?
Steel winch cable, crafted from high-carbon steel, has been the go-to choice for decades. The construction, which involves multiple strands of wire twisted together, gives the cable exceptional strength and durability, making it a reliable option for heavy-duty recovery tasks, heavy loads, and harsh conditions.
Steel cables are known for their durability, especially in abrasive environments. They are resistant to heat and UV damage, and are less likely to be damaged by sharp objects—which can be a significant advantage in off-road conditions.
However, steel cables are heavier and can be challenging to handle, especially in wet or icy conditions. Additionally, steel cables can rust and corrode if not properly maintained, and they can develop kinks and broken strands that compromise their integrity.
Steel winch cables are tried-and-true, but require regular lubrication and maintenance to prevent issues. Inspecting for kinks, frayed wires, and other damage is critical to ensure safety and performance.
Steel cables carry a higher risk of serious injury if they snap, as they can recoil with significant force. So, always use a winch damper to reduce the risk of injury, and wear protective gloves to prevent cuts from broken strands.
Steel Winch Cable Pros and Cons
Pros:
- Highly durable, reliable, and longer-lasting
- Heavy duty and strong enough to handle extreme winch-pulling angles
- Dissipates the heat from the internal winch drum
- Resistant to heat and UV damage
- Typically less expensive than synthetic ropes
Cons:
- Heavy and more difficult to handle
- Prone to rust and corrosion
- Stores more kinetic energy and can easily cause injury
- Can develop broken strands, barbs, and kinking
- Difficult to field fix
Choosing the Right Winch Line for Your Needs
When it comes to choosing between synthetic ropes and steel winch cables, it's important to consider your specific off-roading or recovery scenarios. Both types have their strengths and are suited to different conditions and preferences.
Synthetic Winch Cable
If you are someone who prioritizes ease of use and versatility, then the lightweight nature of synthetic winch cable might appeal to you—especially during challenging recoveries.
If you frequently winch in muddy, icy, or water-heavy environments, synthetic ropes are beneficial because they float and are resistant to rust and corrosion.
If safety and quick repairs are a priority, synthetic winch cables offer a reduced risk of injury from broken strands and can be easily repaired in the field when damaged.
Summary: Synthetic winch cable is the better option for those who winch often, are new to winching, or are looking for an extra layer of safety.
Steel Winch Cable
If you require maximum strength and durability for heavy-duty applications, steel winch cables are ideal, offering robust performance in abrasive environments.
If you often operate in high-heat conditions, steel cables excel where synthetic ropes might not hold up, providing reliable performance.
If budget is a concern, steel cables are generally more affordable and can provide reliable performance with proper maintenance.
Summary: Steel winch cable is the better option for those who don’t use their winch as frequently, require maximum strength and durability, or have experience handling heavier equipment—especially in off-road situations.
Are You Ready To Recover?
Deciding between synthetic vs. steel winch cable depends on your specific needs and preferences. Synthetic winch ropes offer lightweight convenience and safety, making them a popular choice for many off-road enthusiasts. On the other hand, steel winch cables provide unmatched durability and strength for heavy-duty applications. By considering factors such as ease of use, environmental conditions, and budget, you can make an informed decision that best suits your requirements.
If you're unsure which option is right for you, don’t hesitate to consult with a pro. Experienced off-roaders are a friendly group, and will be happy to share their knowledge.
Be sure to explore the range of winches, winch cables, and winch accessories available here at Parts Via to find the perfect match for your vehicle and adventures. Whether you're a seasoned off-roader or just starting, you'll find everything you need to equip your vehicle for any situation.